The MOVI‑C® modular automation system

We've put a lot of thought into our MOVI‑C® modular automation system – we've thought about how we can make your everyday work easier for you and how you can use products and solutions from our modular system to make your systems fit for the future, too. And we've also thought about how, where, and when we can offer you the best advice and best service.

MOVIMOT® advanced drive unit

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MOVIGEAR® performance drive unit

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MOVILINK® DDI digital motor interface

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MOVITRAC® classic standard inverter

Coming soon: January 2025

MOVITRAC® advanced standard inverter

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MOVIDRIVE® technology application inverter

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MOVIDRIVE® modular application inverter

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MOVI‑C® CONTROLLER

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MOVI-C® FIELD CONTROLLER

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MOVISUITE® engineering software

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MOVIKIT® software modules

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  • Reduce complexity with our comprehensive, end-to-end modular automation system.
  • Networked components will save you time and money during startup and ensure consistent device behavior.
  • Use just one software platform throughout.
  • Achieve fast startup with MOVIKIT® – our parameterizable software modules.
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Safety:

  • Functional safety that meets your requirements thanks to scalable safety functions.

Security:

  • The most stringent of quality requirements also apply to SEW-EURODRIVE products, applications, and system solutions in relation to product security. This is why our company has had its product security management system successfully certified to IEC 62443-4-1 by TÜV NORD.
  • Proactive and fast response to identified security issues by our Computer Emergency Response Team (CERT).

Drive monitoring:

  • Always stay one step ahead of problems thanks to DriveRadar® drive monitoring.

System protection:

  • Protect your application in the event of power failure.
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  • Thanks to electronic data acquisition from the motor through to the controller, you always have an overview of your application’s state of health – and you are already prepared for new innovations.
  • Energy visualization and active energy management help toward your sustainability targets.
  • Produced in a sustainable, resource-friendly way, MOVI-C® boosts your system efficiency when combined with energy-efficient drive technology, and helps you achieve your sustainability targets.
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YOUR SUCCESS – OUR DRIVE

Your reliable partner – in every industrial sector, for every application

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We have the perfect solutions for your application.

> > > > Our MOVIMOT® advanced is an all-rounder for functionality and consistency, combining an energy-efficient DRN.. series asynchronous motor or highly efficient DRC.. synchronous motor with a decentralized inverter from the MOVI-C® modular automation system.
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Gear unit variant:
  • Drive unit consisting of a DRN.. (IE3) asynchronous motor or a DR2C.. (IE5) synchronous motor with an integrated inverter and optional gear unit. Can be combined with all standard gear units in the modular system from SEW‑EURODRIVE.

Brake variant:

  • Available with all standard brakes in the DRN.. and DR2C.. series (230 V, 400 V)
  • With optional manual brake release (lockable or resetting)
  • Optionally available with integrated maintenance switch and feedback contact
  • Brakemotors can absorb regenerative energy, making internal braking resistors superfluous

MOVILINK® DDI:

  • The digital motor interface with an electronic nameplate that includes all drive unit data. This saves you valuable time by eliminating the need for manual motor startup.

High-quality and robust plug connectors:

  • For simple installation and durability under harsh ambient conditions

Connection voltage:

  • 380 V – 500 V at 50/60 Hz (also available as IT system variant)

Speed setting range of DRN.. IE3 asynchronous motor:

  • Star connection: 1:10 (without encoder) / 1:1400 (with encoder)
  • Delta connection: 1:20 (without encoder) / 1:2900 (with encoder)

Speed setting range of DR2C.. (IE5) synchronous motor:

  • Speed class 2000 min-1: 1:40 (without encoder) / 1:2000 (with encoder)
  • Speed class 3000 min-1: 1:40 (without encoder) / 1:3000 (with encoder)

Digital and analog inputs/outputs

  • DFC/DSI: Up to 4 digital inputs and up to 2 digital inputs or outputs
  • DBC: 4 digital inputs / 1 relay output and 1 analog input (0 – 10 V, 0 – 20 mA, 4 – 20 mA)
  • DAC: 4 digital inputs / 1 relay output

Overload capacity up to 210% (DRN..) / 280% (DR2C..)

  • Prevents oversizing in static operation
  • Reduces installed size of necessary supply infrastructure
  • Avoids overloading thanks to integrated safety mechanisms


Motor size
Star connection Delta connection
Standard
inverter assignment
Nominal torque
Nm
Nominal power
kW
Standard
inverter assignment
Nominal torque
Nm
Nominal power
kW
DRN71M 2 A (0020) 2.5 0.37 2 A (0020) 1.8 0.55
DRN80MK 2 A (0020) 3.7 0.55 2.5 A (0025) 2.5 0.75
DRN80M 2.5 A (0025) 5.1 0.75 3.2 A (0032) 3.6 1.1
DRN90S 3.2 A (0032) 7.5 1.1 4.0 A (0040) 4.9 1.5
DRN90L 4.0 A (0040) 10.2 1.5 5.5 A (0055) 7.2 2.2
DRN100LS 5.5 A (0055) 15 2.2 7.0 A (0070) 9.9 3.0
DRN100L 7.0 A (0070) 19.7 3.0 9.5 A (0095) 13.2 4.0
DRN112M 9.5 A (0095) 26.3 4.0 12.5 A (0125) 18.1 5.5
DRN132S 12.5 A (0125) 36.2 5.5 16.0 A (0160) 24.7 7.5
DRN132M 16.0 A (0160) 49.4 7.5  


Technical data at operating points that equate to the IE5 energy efficiency class For optimum energy efficiency in your system.



Motor size
Speed class 2000 Speed class 3000
Standard
inverter assignment
Nominal torque
Nm
Nominal power
kW
Standard
inverter assignment
Nominal torque
Nm
Nominal power
kW
DR2C71MSA4 2 A (0020) 3.3 0.77 3.2 A (0032) 3.55 1.1
DR2C71MA4 2.5 A (0025) 4.95 1.07 4.0 A (0040) 5.3 1.7
DR2C80MKA4 4.0 A (0040) 7.1 1.63 4.0 A (0040) 7.2 2.3
DR2C80MA4 5.5 A (0055) 10.8 02:26


Technical data at maximum thermal performance permitted for maximum power utilization in the drive (equates to energy efficiency class < IE5)



Motor size
Speed class 2000 Speed class 3000
Standard
inverter assignment
Nominal torque
Nm
Nominal power
kW
Standard
inverter assignment
Nominal torque
Nm
Nominal power
kW
DR2C71MSA4 2.5 A (0025) 4.3 0.9 3.2 A (0032) 4.3 1.35
DR2C71MA4 4.0 A (0040) 6.7 1.4 5.5 A (0055) 6.7 2.1
DR2C80MKA4 5.5 A (0055) 9 1.88 5.5 A (0055) 7.2 2.26
DR2C80MA4 5.5 A (0055) 11.6 2.43

Ready for use in your application

With its integrated, decentralized frequency inverter, MOVIMOT® advanced offers complete flexibility for your application.

Areas of application:

  • Intelligent conveyor axis for materials handling technology
  • Logistics/storage technology
  • Materials handling
  • Simple lifting axis
  • Positioning axis

Looking for an even more dynamic solution?

Our MOVIMOT® performance drive unit is the go-to expert for high precision, flexibility, and overload capacity.

Communication/installation variants:

  • DFC – Direct Fieldbus Communication (PROFINET, EtherNet/IPTM, Modbus TCP, POWERLINK/CiA 402)
  • DBC – Direct Binary Communication
  • DAC – Direct AS-Interface Communication
  • DSI – Direct System Bus Installation (EtherCAT®/SBusPLUS, EtherCAT®/CiA 402)

Digital and analog inputs/outputs:

  • DFC/DSI: Up to 4 digital inputs and up to 2 digital inputs or outputs
  • DBC: 4 digital inputs / 1 relay output and 1 analog input (0 – 10 V, 0 – 20 mA, 4 – 20 mA)
  • DAC: 4 digital inputs / 1 relay output

From control technology to inverters and drives, whether centralized or decentralized, there are no language barriers with any of the components from the MOVI-C® modular automation system.

Plan the design of your machines or systems with a single control, communication, or installation topology. Our hardware and software will slot seamlessly into place and simply get things moving.

Even with large, decentralized systems, complete individuality is no problem. The MOVIMOT® advanced drive unit offers interfaces to any communication bus. Direct connection to the controller is just one of many options.

MOVIMOT® performance is our specialist for precision and flexibility that more than fulfills the requirements of IE5, the highest possible energy efficiency rating for a motor to IEC TS 60034-30-2.

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Tried-and-tested modular system:

  • Synchronous motor, decentralized inverter, and optional gear unit combine to create a drive unit.

Gear unit variant:

  • Suitable for combining with all series 7 and 9 standard gear units
  • Compatible with helical-bevel servo gear units

Brake variant:

  • Available with BZ3 brake
  • Option of manual brake release with automatic resetting function
  • Brakemotors can absorb regenerative energy, making internal braking resistors superfluous

MOVILINK® DDI:

  • The digital motor interface that saves you valuable time by eliminating the need for manual motor startup.

MOVIKIT®:

  • The software modules that make it possible to have a standardized communication interface in the MOVI‑C® modular automation system.

Speed setting range:

  • 1:40 (without encoder)
  • 1:2000 (with encoder)

Connection voltage:

  • 380 V – 500 V at 50/60 Hz (also available as IT system variant)

Overload capacity up to 300%

  • Prevents oversizing in static operation
  • Reduces installed size of necessary supply infrastructure
  • Avoids overloading thanks to integrated safety mechanisms
Technical data with DRN.. IE3 asynchronous motor
Motor size CM3C80S CM3C80M CM3C100LM
Inverter assignment 0020 0025 0032 0040 0040 0055 0070 0095
Nominal output current of the inverter
A
2 2.5 3.2 4.0 4.0 5.5 7.0 9.5
Nominal power
kW
0.75 0.94 1.19 1.51 1.68 1.88 3 4
Nominal torque
Nm
3.6 4.5 5.7 7.2 8 9 15 20
Overload capacity
%
300 300 300 300 300 300 300 300
Motor efficiency 89.1% ≙ IE5 90.0% ≙ IE5 90.4 % ≙ IE5 87.6% ≙ IE5 87.9% ≙ IE5 88.4% ≙ IE5 90.3% ≙ IE5 91.3% ≙ IE5
Speed setting range without encoder 1:40 1:40 1:40 1:40 1:40 1:40 1:40 1:40
Speed setting range with encoder 1:2000 1:2000 1:2000 1:2000 1:2000 1:2000 1:2000 1:2000
Mass without brake
kg
14.19 14.19 14.19 14.64 17.03 17.03 28.3 28.3
Mass with brake
kg
22.8 22.8 22.8 23.3 25.7 25.7 42 42

Ready for use in your application

Boasting impressive flexibility and overload capacity, MOVIMOT® performance is our go-to expert for dynamics. It is ideal for all applications – from intelligent conveyor axes and simple lifting axes to positioning axes. An increased degree of protection, quiet operation without a fan, and maximum energy efficiency result in an even wider range of applications.

Areas of application:

  • Horizontal conveyor systems for intralogistics and parcel logistics
  • Food and beverage industry
  • Automotive industry
  • Baggage handling at airports

Looking for a combination with an asynchronous motor?

Our MOVIMOT® advanced drive unit combines an asynchronous motor with a frequency inverter, making it an all-rounder for use in numerous intelligent logistics applications.

The benefits for you

  • Highly dynamic with an extremely compact size
  • Excellent energy-saving potential thanks to IE5 motor technology
  • Low-noise operation without a fan for a pleasant working atmosphere
  • High-performance connection to all standard communication systems
  • Flexible integration into all kinds of installation topologies

Communication/installation variants:

  • DFC – Direct Fieldbus Communication (PROFINET, EtherNet/IPTM, Modbus TCP, POWERLINK/CiA 402)
  • DBC – Direct Binary Communication
  • DAC – Direct AS-Interface Communication
  • DSI – Direct System Bus Installation (EtherCAT®/SBusPLUS, EtherCAT®/CiA 402)

Digital and analog inputs/outputs:

  • DFC/DSI: Up to 4 digital inputs and up to 2 digital inputs or outputs
  • DBC: 4 digital inputs / 1 relay output and 1 analog input (0 – 10 V, 0 – 20 mA, 4 – 20 mA)
  • DAC: 4 digital inputs / 1 relay output

Topologies

From control technology to inverters and drives, whether centralized or decentralized, there are no language barriers with any of the components from the MOVI-C® modular automation system.

Plan the design of your machines or systems with a single control, communication, or installation topology. Our hardware and software will slot seamlessly into place and simply get things moving.

Even with large, decentralized systems, complete individuality is no problem. The MOVIMOT® performance drive unit offers interfaces to any communication bus. Direct connection to the controller is just one of many options.

Decentralized drive technology couldn't be more intelligent, lean, efficient, and cost-effective than this. The MOVIGEAR® performance drive unit combines motor, gear unit, and inverter in a single housing. What's more, the decentralized inverter from the MOVI‑C® modular automation system means the drive unit can be used in all standard Ethernet-based infrastructures.

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Fully integrated and compact design:

  • Permanent magnet synchronous motor, gear unit, and inverter combined in a single mechatronic drive unit

Universal mounting position /MU (M1, M2, M3, M4, M5, M6):

  • Pressure compensation of gear unit /PG

Hollow shaft design:

  • With key
  • With TorqLOC® hollow shaft mounting system

Hollow shaft diameter:

  • MGF..2-C: 20 mm, 25 mm, 30 mm, 35 mm, 40 mm
  • MGF..4-C / MGF..4-C/XT: 30 mm, 35 mm, 40 mm

Output speed range Speed control range 1:40 (without encoder):

  • MGF..2-C: 0.9 – 593 min-1
  • MGF..4-C / MGF..4-C/XT: 0.9 – 566 min-1

Connection voltage:

  • 380 V – 500 V at 50/60 Hz (also available as IT system variant)

Overload capacity up to 300%:

  • Prevents oversizing in static operation
  • Reduces installed size of necessary supply infrastructure
  • Avoids overloading thanks to integrated safety mechanisms
Series/design MGF..2-C MGF..4-C MGF..4-C/XT
Weight
kg
16 26 28
Torque class
Nm
200 400 400
Nominal power
kW
0.8 1.5 2.1
Output speed range
min-1
0.9 – 593 0.9 – 566 0.9 – 566
Connection voltage
V
380 V – 500 V at 50/60 Hz 380 V – 500 V at 50/60 Hz 380 V – 500 V at 50/60 Hz
Hollow shaft diameter
mm
20 / 25 / 30 / 35 / 40 30 / 35 / 40 30 / 35 / 40
Ready for use in your application

Dynamic materials handling technology:

  • With speed-controlled axes
  • Positioning tasks also possible

Areas of application:

  • Horizontal conveyor systems for intralogistics and parcel logistics
  • Food and beverage industry
  • Automotive industry
  • Baggage handling at airports

Would you prefer to install the inverter close to your drive and continue to enjoy the benefits of MOVIGEAR®?

Our MOVIGEAR® classic drive unit in conjunction with MOVIMOT® flexible is perfect for installations with separate assembly.

The benefits for you

  • Excellent energy-saving potential thanks to IE5 motor technology
  • Extremely compact thanks to fully integrated gear unit, motor, and inverter
  • Optional motor encoder for a wider range of applications
  • Low-noise operation without a fan for a pleasant working atmosphere
  • High-performance connection to all standard communication systems

MOVIGEAR® performance with new wet-area design /WA

Just like the MOVIGEAR® classic drive unit, MOVIGEAR® performance is also available in wet-area design /WA. This design is particularly well suited for environments with special requirements in terms of regular cleaning or for use in a deep-freeze configuration.

Components of the wet-area design /WA:

  • Output shaft, screws, and breather valve made of stainless steel
  • IP66 degree of protection
  • Surface protection HCP200 in four colors: Papyrus white, ultramarine blue, aluminum white, and deep black
  • Surface protection with HCP200F FDA certification in two colors: Papyrus white and jet black
  • Pressure compensation fitting /PE
  • Safety cover for output shaft (B-side)
Areas of application based on design and fundamental requirements
Requirements Standard conveyor applications Conveyor applications in areas with regular cleaning or wet lubrication
Drive type Standard Design for use in wet areas /WA
Requirements on the drive system / surface
  • Regular cleaning and/or wet lubrication
  • High degree of chemical resistance
  • High degree of chemical resistance
  • Indirect contact with material to be conveyed such as food
Required protection class IP65 IP66
Target applications e.g. logistics, automotive e.g. beverage industry, bakeries, mills

Communication/installation variants:

  • DFC – Direct Fieldbus Communication (PROFINET, EtherNet/IPTM, Modbus TCP, POWERLINK/CiA 402)
  • DBC – Direct Binary Communication
  • DAC – Direct AS-Interface Communication
  • DSI – Direct System Bus Installation (EtherCAT®/SBusPLUS, EtherCAT®/CiA 402)

Digital and analog inputs/outputs:

  • DFC/DSI: Up to 4 digital inputs and up to 2 digital inputs or outputs
  • DBC: 4 digital inputs / 1 relay output and 1 analog input (0 – 10 V, 0 – 20 mA, 4 – 20 mA)
  • DAC: 4 digital inputs / 1 relay output

Topologies

From control technology to inverters and drives, whether centralized or decentralized, there are no language barriers with any of the components from the MOVI-C® modular automation system.

Plan the design of your machines or systems with a single control, communication, or installation topology. Our hardware and software will slot seamlessly into place and simply get things moving.

Even with large, decentralized systems, complete individuality is no problem. The MOVIGEAR® performance drive unit has interfaces to any communication bus. Direct connection to the controller is just one of many options.

MOVIMOT® flexible offers you a great deal of freedom when it comes to lean production automation. This decentralized inverter takes automation from the central control cabinet into the field – exactly where you need to automate your drive technology.

Find out more

Motor types:

  • Can be combined with synchronous/asynchronous drives (with/without encoder) from SEW-EURODRIVE and third-party motors

Encoder evaluation:

  • Evaluation of all SEW‑EURODRIVE motor encoders with DDI interface

Connection voltage:

  • 380 V – 500 V at 50/60 Hz (also available as IT system variant)

MOVILINK® DDI:

  • The digital motor interface with an electronic nameplate that includes all drive unit data. By eliminating the need for manual motor startup, this saves you valuable time and avoids any potential startup errors.

Control modes:

  • V/f: Highly robust for asynchronous motors without encoders
  • VFCPLUS: Highly diverse for asynchronous motors with and without encoders
  • CFC: Highly dynamic for asynchronous and synchronous motors with encoders
  • ELSM®: Highly efficient for synchronous motors without encoders

Overload capacity up to 300% of IN:

  • Prevents oversizing in static operation
  • Reduces installed size of necessary supply infrastructure

Weight (dependent on inverter's drive electronics):

  • Size 1/1E: 3.5 – 5.5 kg
  • Size 2/2E: 9.5 – 10 kg
  Series/design
MMF1. MMF3.
Size BG1 BG1E BG1 BG1E BG2 BG2E
Weight
kg
3.5 4 5 5.5 9.5 10
Nominal output current
A
2 – 3.2 4 – 5.5 4 – 5.5 2 – 3.2 7 – 9.5 12.5 – 16
Nominal power
kW*
0.55 – 1.1 1.5 – 2.2 0.55 – 1.1 1.5 – 2.2 3.0 – 4.0 5.5 – 7.5
Connection voltage
V
3 × AC 380 V – 500 V

* In conjunction with asynchronous motors

Ready for use in your application

MOVIMOT® flexible is a versatile inverter with a connection box that functions as a field distributor for installation close to the motor.

From dynamic materials handling technology with speed-controlled axes all the way through to positioning tasks:

  • Horizontal and vertical conveyor systems for parcel logistics and intralogistics, including baggage handling at airports
  • Food and beverage industry
  • Automotive industry

Are you looking for an even simpler solution with the inverter integrated into the motor?

Our MOVIMOT® advanced drive unit combines an asynchronous motor with a frequency inverter, making it an all-rounder for use in numerous intelligent logistics applications.

Communication/installation variants:

  • DFC – Direct Fieldbus Communication (PROFINET, EtherNet/IPTM, Modbus TCP, POWERLINK)
  • DSI – Direct System Bus Installation (EtherCAT®/SBusPLUS)
  • DBC – Direct Binary Communication
  • DAC – Direct AS-Interface Communication

Digital and analog inputs/outputs:

  • DFC/DSI: Up to 7 digital inputs and up to 2 digital inputs or outputs
  • DBC: 4 digital inputs / 1 relay output and 1 analog input (0 – 10 V, 0 – 20 mA, 4 – 20 mA)
  • DAC: 4 digital inputs / 1 relay output
From control technology to inverters and drives, whether centralized or decentralized, there are no language barriers with any of the components from the MOVI-C® modular automation system.

Plan the design of your machines or systems with a single control, communication, or installation topology. Our hardware and software will slot seamlessly into place and simply get things moving.

Customized motion control applications are increasingly making use of the EtherCAT® CiA402 profile, including directly in the field, to control a number of drives using a field distributor. Whether you are utilizing this bus communication interface or a different one, you have unlimited combination options with MOVIMOT® flexible.

Integration of on-site operation into the front module for greater flexibility and simple operation:

  • 3 × digital inputs integrated directly into the front module for rapid access
  • Key switch for simple switching between automatic and manual operation
  • LED display for the switching states of the digital inputs (on the front module)

Standardized connector configuration for simplified installation:

  • Han® Q4/2 for AC 400 V connection and integrated DC 24 V backup voltage or
  • Han® Q4/2 for AC 400 V connection and DC 24 V backup voltage optional via M12 plug connector
  • Han® Q8/0 for connecting standard motors
  • Optional safety functions such as STO (Safe Torque Off) via M12 plug connector

MOVILINK® DDI:

  • The digital motor interface with an electronic nameplate that includes all drive unit data. By eliminating the need for manual motor startup, this saves you valuable time and avoids any potential startup errors.

Control modes:

  • V/f: Highly robust for asynchronous motors without encoders
  • VFCPLUS: Highly diverse for asynchronous motors with and without encoders
  • CFC: Highly dynamic for asynchronous and synchronous motors with encoders
  • ELSM®: Highly efficient for synchronous motors without encoders

Overload capacity up to 300% of IN:

  • Prevents oversizing in static operation
  • Reduces installed size of necessary supply infrastructure

Weight (dependent on inverter's drive electronics):

  • Size 1/1E: 3.5 – 5.5 kg
  • Size 2/2E: 9.5 – 10 kg

High-performance, universal, and scalable – the MOVIPRO® technology inverter combines the performance capability and range of options of the MOVIDRIVE® control cabinet platform with the installation benefits and robustness of decentralized technology. The decentralized inverter is the control-cabinet-free solution for modular automation.

Find out more

Motor types:

  • Can be combined with synchronous/asynchronous drives (with/without encoder) from SEW-EURODRIVE and third-party motors

MOVILINK® DDI:

  • The digital motor interface with an electronic nameplate that includes all drive unit data. This eliminates the need for manual motor startup, saving you valuable time and avoiding any potential startup errors.

Encoder evaluation:

  • Evaluation of standard motor encoders (MOVILINK® DDI, Sin/Cos, TTL/HTL, RS422, HIPERFACE®)

External encoder evaluation:

  • Evaluation of standard external encoders such as distance encoders (EnDat, SSI, Sin/Cos, TTL/HTL, RS422, HIPERFACE®)

Wide supply voltage range

  • For use around the world.

Control modes:

  • V/f: Highly robust for asynchronous motors without encoders
  • VFCPLUS: Highly diverse for asynchronous motors with and without encoders
  • CFC: Highly dynamic for asynchronous and synchronous motors with encoders
  • ELSM®: Highly efficient for synchronous motors without encoders
  Series/design
MPX22.. MPX23..
Size BG2 BG2E BG3 BG3E*
Weight
kg
approx. 16 approx. 18 approx. 26 approx. 28
Nominal output current
A
5 – 9.5 12.5 / 16 24 / 32 46 / 62
Nominal power
kW**
2.2 – 4 5.5 / 7.5 11 / 15 22 / 30
Connection voltage
V
3 × AC 380 V – 500 V (also available as IT network design)
Digital and analog inputs/outputs
  • Up to 12 digital inputs
    Up to 8 digital outputs
    1 relay contact
    Up to 2 analog inputs
    Up to 2 analog outputs
Brake control
  • Integrated brake control for DC 24 V (BMV5)
    Integrated brake control for AC 230 V, AC 400 V, and AC 460 V (BD1B)
    Integrated safe brake control for AC 230 V, AC 400 V, and AC 460 V (SBM)
    Optional: Two integrated brake control systems for dual-motor operation (only with BD1B or SBM)
Degree of protection IP65 in accordance with EN 60529
Ambient temperature -25 °C to +60 °C (reduction in performance from 40 °C)

*In preparation

** In conjunction with asynchronous motors

MOVIPRO® technology decentralized inverters are particularly well suited for applications with challenging requirements:
  • Lifting/lowering conveyors in the automotive industry or intralogistics
  • Scissor lift tables in the automotive industry
  • Overhead trolley systems in the automotive industry

Communication/installation variants:

  • DFC – Direct Fieldbus Communication (PROFINET, EtherNet/IPTM, Modbus TCP)
  • DSI – Direct Systembus Installation (EtherCAT®/SBusPLUS, EtherCAT®/CIA402)
From control technology to inverters and drives, whether centralized or decentralized, there are no language barriers with any of the components from the MOVI-C® modular automation system.

Plan the design of your machines or systems with a single control, communication, or installation topology. Our hardware and software will slot seamlessly into place and simply get things moving.

Customized motion control applications are increasingly making use of the EtherCAT® CiA402 profile, including directly in the field, to control a number of drives using a field distributor. Whether you are utilizing this bus communication interface or a different one, you have unlimited combination options with MOVIPRO® technology.

Is all inverter technology equal? Our MOVIDRIVE® application inverter is fit for the future. If you were to strip down your machinery and plant technology, you'd be certain to find inverter technology inside. Inverters have, for decades, been used to control and monitor drive technology in applications such as conveyor lines, corner transfer units, storage/retrieval systems, and many more plant machinery modules.

Find out more

One inverter series for all motors – control and monitor:

  • Synchronous and asynchronous AC motors with/without an encoder
  • Asynchronous motors with LSPM technology
  • Synchronous and asynchronous linear motors

Particularly straightforward startup

  • Using the electronic nameplate or the electronic catalog

Simple startup of unknown motors

  • Using the calibration function

Energy-saving functions

  • For partial-load operation and standby mode
  MOVIDRIVE® modular MOVIDRIVE® system MOVIDRIVE® technology
Nominal line voltage
V
3 × AC 380 – 500 3 × AC 200 – 240
3 × AC 380 – 500
3 × AC 200 – 240
3 × AC 380 – 500
Rated output – power supply module
kW
10 – 110
Rated output – single-axis unit
kW
0.55 – 315 0.55 – 315
Nominal output current – single-axis module
A
2 – 180
Nominal output current – double-axis module
A
2 – 8
Overload capacity 250% 200% 200%
  • Vertical drives
  • Saw applications
  • Presses
  • Multipackers and top loaders

MOVIDRIVE® controls and monitors all types of motors

The MOVIDRIVE® application inverters are available as single-axis application inverters with rated outputs up to 315 kW and as modular multiaxis systems incorporating single-axis and double-axis modules with rated currents up to 180 A. They exhibit an overload capacity of up to 250% for dynamic motion. Inverter technology "made by SEW‑EURODRIVE" – both as single-axis application inverters and in the modular design – controls and monitors all types of motors, from synchronous and asynchronous AC motors with/without an encoder to asynchronous motors with LSPM technology or synchronous and asynchronous linear motors. Functional safety is, of course, built in and even the basic unit incorporates the STO safety function in PL e. More than 15 additional safety functions can be incorporated using safety option cards.

MOVIDRIVE® modular

  • Compact multi-axis system consisting of power supply modules, regenerative power supply modules, single-axis modules, and double-axis modules.
  • Up to 30 drives on one power supply module
  • Up to 800 m overall machine cable length
  • Control via MOVI-C® CONTROLLER
  • Particularly compact design
  • Master module for compact integration of the MOVI‑C® CONTROLLER
  • Power supply modules with energy recovery and energy storage management options
  • Available as variant with EtherCAT® CiA402 profile
  • Intelligent power supply and energy management with Power and Energy Solutions

MOVIDRIVE® system

  • Perfect addition to the multi-axis system for high power ratings or long motor cables
  • Up to 1200 m motor cable length
  • Control via MOVI-C® CONTROLLER
  • Available as variant with EtherCAT® CiA402 profile

MOVIDRIVE® technology

In addition to the features of the MOVIDRIVE® system, MOVIDRIVE® technology offers the following:

  • Flexible fieldbus connection – choose PROFINET, EtherNet/IPTM, Modbus TCP, or EtherCAT®
  • Simplified startup and diagnostics thanks to MOVIKIT® software modules with diagnostics monitor
  • Startup via plug-in keypads, including USB connection for engineering software
  • Alphanumeric or fully graphic keypad
  • for starting up the frequency inverter and the MOVIKIT® software modules
To get your motor up and running, you can read off and input the type designation on the motor's electronic nameplate. Alternatively, you can also use the electronic catalog in the MOVISUITE® engineering software.

Even unknown motors do not present a problem, and can be started up simply using a calibration function. What's more, optimum energy efficiency is guaranteed by energy-saving functions, such as: regenerative power supply units, energy storage units, and a standby mode. During breaks in operation, standby mode reduces the power consumption of application inverters by up to 85% – without losing communication with the higher-level PLC.

Applications are put into operation using graphical editors, which make it incredibly easy to create motion functions, and automatic IEC code generation, which is an entry-level sequence programming solution.

Integrated communication interfaces:

MOVIDRIVE® modular design
  • Available as variant with EtherCAT® CiA402 profile
MOVIDRIVE® system design
  • Available as variant with EtherCAT® CiA402 profile
MOVIDRIVE® technology design
  • Flexible fieldbus connection – choose PROFINET, EtherNet/IPTM, Modbus TCP, or EtherCAT®

Topologies

From control technology to inverters and drives, whether centralized or decentralized, there are no language barriers with any of the components from the MOVI-C® modular automation system.

Plan the design of your machines or systems with a single control, communication, or installation topology. Our hardware and software will slot seamlessly into place and simply get things moving.

The EtherCAT® CiA402 profile is increasingly being used for custom motion control applications, as it has proven highly effective, especially in complex processes. Naturally, MOVIDRIVE® application inverters have the appropriate interface and can also easily control up to 30 drives (individually) with just one power supply module.

Do you want to save time while also gaining flexibility? Now this is possible – with our MOVITRAC® advanced standard inverter. Thanks to its power range of 0.25 to 315 kW and extensive, scalable functions, the unit can be used in many different areas of application.

Find out more

Motor design:

  • Synchronous and asynchronous AC motors with/without an encoder
  • Asynchronous motors with LSPM technology
  • Synchronous and asynchronous linear motors

Connections:

  • Spring-loaded terminals up to 7.5 kW units

Equipment:

  • Integrated motor protection without sensors for asynchronous motors
  • Suitable for use in TN/TT and IT networks
  • Integrated EMC filter of category C2 according to EN61800-3
  • Design with coated PCB available

Energy efficiency:

  • Inverter meets the requirements of energy efficiency class IE2 pursuant to Ecodesign Regulation (EU) 2019/1781
  • Energy savings thanks to integrated standby mode and optimized flux control

Service and installation:

  • IoT product label for quick access to product data
  • Portable memory module for quick and easy device replacement
  • Optimized control cabinet planning possible using Online Support tools such as EPLAN data and product configurator
Nominal line voltage
V

1 × AC 200 – 240
3 × AC 200 – 240
3 × AC 380 – 500
Sizes
0S – 0L
0S, 0L, 3 – 6
0S, 0L, 3 – 8
Nominal power
kW
0.25 - 315
Overload capacity 150%
Degree of protection IP10, IP20 optional (only with power connectors plugged in for grid and motor)
Interference emission Limit value class C2 according to EN 61800-3. The interference suppression level can be improved using appropriate measures. See the section of the product manual entitled "EMC-compliant installation according to EN 61800-3" for further information.

MOVITRAC® advanced is highly versatile:

  • Vertical drives
  • Horizontal/vertical materials handling technology
  • Materials handling technology
  • And much more besides

Integrated communication interfaces:

  • Binary and analog inputs
  • PROFINET
  • EtherNET/IPTM
  • EtherCAT®/SBusPLUS
  • Modbus TCP
  • EtherCAT® CiA402
  • POWERLINK CiA402
From control technology to inverters and drives, whether centralized or decentralized, there are no language barriers with any of the components from the MOVI-C® modular automation system.

Plan the design of your machines or systems with a single control, communication, or installation topology. Our hardware and software will slot seamlessly into place and simply get things moving.

Even when it comes to communication know-how, the standard solution has no limitations. Whatever control or communication topology you specify, MOVITRAC® will have the necessary interface built in and make light work of controlling the motor assigned to it.

Reduce power peaks in your supply grid with Power and Energy Solutions, and your ROI will work out, too. Is it really that simple? We think so. Using a clever power and energy management solution boosts your system's energy efficiency and availability. This is down to MOVIDRIVE® modular application inverters paired with intelligently connected storage capacitors and a DC link coupling.

Find out more

Power supply for multi-axis systems with a storage unit

Factories will have to be more flexible in the future than they are now. Digitalization, batch size 1, ever-changing customer requirements, and highly flexible production are just some of the requirements that have to be met. Another factor that affects production and the technical design of machines is the development of energy costs, which are ultimately reflected in the return on investment. That is why you should take advantage of peak shaving and the benefits of supplying energy through multi-axis systems featuring storage technology.

Our Power and Energy Solutions offer the following advantages:

  • Reduction of power peaks from the grid
    Using storage capacitors in the DC link means most of the required peak power is provided from the storage capacitors.
    This leads to considerable cost savings both in the complete connection cabling and the control cabinet. Here is an example: Instead of 75 mm2, a 75 kW system needs just 6 mm2 in the supply system cable. As a result, line connection components are smaller and braking resistors are no longer required.
  • Reduced harmonic load in the grid
    The system achieves a power factor of 0.95. From as low as 20% of the nominal power, the power factor is 0.09. Even under difficult connection conditions, the system does not put the grid under further strain.
  • Uninterrupted system operation in the event of a power failure
    The rotational energy, combined with the energy in the storage capacitor, serves as an uninterruptible power supply (UPS) for the system. The drives, motor brakes, and the 24 V level of the controller are powered in this way, allowing a safe initial position to be reached at any time.
  • Performance and energy measurement data for ISO 50001 energy management systems
    The power supply module measures performance data and provides energy meter readings. These can be integrated into ISO 50001 energy management systems.
  • Reduction of energy costs thanks to storage capacitors in the DC link
    The energy from regenerative operations is stored in the storage capacitor and used again for the next motor operation.
  • Connection to external DC supply systems
  • The DC link is connected bidirectionally to external DC supply systems using a DC-DC converter.

The goods are lifted or lowered automatically between two transportation levels at a lifting station.

Implementation:

  • Power and Energy Solutions, MOVIDRIVE® modular is used in power mode.

Result:

  • The peak power output during upward acceleration was reduced by a factor of 15.
  • Energy costs were reduced to 60% of those incurred while operating with a braking resistor.
  • In the event of a power failure, the downward movement is completed using the energy in the storage capacitor. The upward movement is brought to a halt in a controlled manner, at which point the brake is applied.
  • The power and energy modules provide the ISO 50001 energy management system with measured values that both visualize system consumption and use comparisons and reference cycles to identify deviations indicative of wear or stiffness.
  • Nominal line voltage: 3 × AC 200 – 500 V
  • Controlled DC link voltage: DC 0 – 800 V
  • Nominal power: 25 kW
  • Overload capacity: 160%
  • Option for parallel connection
  • Input voltage: 1 × AC 200 V – 3 × AC 500 V or DC 150 V – 800 V
  • Nominal output voltage: DC 24 V
  • Nominal output current: 22.5 A
  • Option for parallel connection

Capacitor module: MDC90A-0120-50X-000

  • DC link connection
  • DC link voltage Vsupply system: DC 560 V
  • Operating voltage range: DC 0 – 800 V
  • Maximum voltage: DC 900 V
  • Nominal capacity: 11.8 mF ± 20%
  • Usable energy: 2 kWs in the range 500 V – 800 V
  • Connection via DC bus
  • Option for parallel connection
  • Voltage range: DC 0 – 800 V
  • Energy content up to: 3000 kWs
  • Connection via DC cable
  • Options for both parallel and series connection
  • Dynamic machine modules: Handling modules
  • Amusement rides: Big wheel
  • Logistics applications: Storage/retrieval system / automated small-parts warehouse
Our MOVIDRIVE®modular application inverter supports four different topologies to optimize your system's energy and performance management. Each topology can be implemented in alternating current or direct current operation.

When you think of automation and control technology, do you automatically imagine a whole lot of complex work for starting up and then running production operations? Our MOVI‑C® CONTROLLER makes life easy for you. Parameterizing instead of programming – tailoring motion control functionality and intelligent control technology to your needs. A solution where everything is a perfect match – from automation technology and software to control technology with a systematic approach – and, at the same time, you have all the freedom you need.

Find out more

All types of MOVI-C® CONTROLLER have the following features in common:

  • Integrated into the MOVISUITE® engineering software and taken into account during automatic code generation; device configuration via the IEC Editor in MOVISUITE®
  • Perfectly coordinated with the components of the MOVI-C® modular automation system
  • Can be connected to all market-standard control systems
  • Simple and centralized data storage
  • Simple replacement function
  • PROFIsafe routing to the axis modules
  • Safety over EtherCAT® is supported

Type UHX86A

  • High-performance processor technology: Choice between Intel® Core™ Celeron, i3, and i7 processors
  • Variants with passive and active cooling
  • General-purpose operating system (GPOS, Windows 10 IoT) and real-time operating system (RTOS) available on a single processor (optional)
  • Possibility of Windows-based applications such as visualization with the MOVIKIT® Visualization software module or apps programmed by the customer in higher-level languages
  • Hypervisor RTS-based architecture automatically ensures the GPOS operating system does not influence the controller's actual operation
  • Web visualization
  • Recommended number of axes*
    • Interpolated: 32 or more
    • Not interpolated: 32 or more

Type UHX85A

  • General-purpose operating system (GPOS, Windows 7) and real-time operating system (RTOS) available on a single processor (optional)
  • Possibility of Windows-based applications such as visualizations
  • Hypervisor RTS-based architecture automatically ensures the GPOS operating system does not influence the controller's actual operation
  • Recommended number of axes*
    • Interpolated: up to 32
    • Not interpolated: up to 32

Type UHX65A

  • General-purpose operating system (GPOS, Windows 10 IoT) and real-time operating system (RTOS) available on a single device (optional)
  • Possibility of Windows-based applications such as visualization with the MOVIKIT® Visualization software module or apps programmed by the customer in higher-level languages
  • Hypervisor RTS-based architecture automatically ensures the GPOS operating system does not influence the controller's actual operation
  • Web visualization
  • Recommended number of axes*
    • Interpolated: up to 16
    • Not interpolated: up to 16

Type UHX45A

  • CAN bus for sensor technology
  • Web visualization
  • Recommended number of axes*
    • Interpolated: up to 8
    • Not interpolated: up to 8

Type UHX25A

  • Web visualization
  • Recommended number of axes*
    • Interpolated: up to 2
    • Not interpolated: up to 8

* Number of axes subject to the size of the user program in MOVIRUN® flexible and without specifying the minimum cycle time (not strictly limited).

MOVI‑C® CONTROLLER Type UHX86A Type UHX85A Type UHX65A Type UHX45A Type UHX25A
CPU technology
  • Intel Core™ Celeron, i3, 25 W, passive cooling
  • Intel Core™ i3, i7, 45 W, active cooling
Ethernet interfaces 2 for RTOS
2 for GPOS
3 2 for RTOS
1 for GPOS
2 1
System bus EtherCAT® master, SBusPLUSmaster

ADDITIONAL INTERFACES:
  • PROFINET I/O controller
X X
  • EtherNet/IPTMscanner
X X
  • PROFINET device
X X X X X
  • EtherNet/IPTMadapter
X X X X X
  • Modbus TCP
X X X X X
  • PROFIBUS device connection
X
OPC UA Server/client   Server/client Server/client Server/client
USB interfaces 4 (GPOS) 7 3 (GPOS)
Monitor interface 1 × display port 1 × DVI 1 × display port
Memory
  • RTOS: 2 GB CFast memory card
  • GPOS: 128 / 256 / 480 GB SSD
  • 2 GB CFast memory card
  • RTOS: 2 GB CFast memory card
  • GPOS: 32 / 64 / 128 / 256 Cfast memory card
  • 512 MB SD memory card
  • 512 MB SD memory card
Miscellaneous
  • Optional GPOS (general-purpose operating system): second operating system – Windows 10 IoT – connected using hypervisor technology
  • RAM (GPOS-relevant): 8 GB (Celeron), 16 GB (i3), 32 GB (i7)
Optional Windows operating system: second operating system – Windows 7 Embedded – connected using state-of-the-art hypervisor technology Optional GPOS (general-purpose operating system):
second operating system – Windows 10 IoT – connected
using hypervisor technology

All MOVI-C® CONTROLLERs can be used for both motion control tasks and automation control tasks. However, based on their performance capability, some are better suited to certain tasks than others. To make the choice(*) easier, the following table sets out the recommended areas of application for each controller type:

(*) Please also take note of the features and technical data for each individual type.

MOVI-C®
CONTROLLER
for
Cyber-physical control Automation control Motion control Use
  Used to implement data-driven high-end applications that require integrated functional safety and high-grade, application-specific networking Used as a higher-level controller,
e.g. for
  • Industrial, automated machines
  • Industrial, automated work processes (in real time)

Used for high-performance motion control based on the "parameterization instead of programming" principle, e.g. for

  • Specific mechanical movement of one or more axes
  • Synchronous control with an electronic gear unit
  • Control with cam (controlling irregular motion sequences on a purely mechanical basis)
  • Control of several axes
 
Type UHX86A
Type UHX86A-x-30

Type UHX86A-x-50/60
Extremely demanding high-end applications that require multi-bus and ERP interfaces, as well as Windows/Linux apps and/or a large number of axes
Type UHX85 High-end motion tasks involving a large number of axes and robotics, automation tasks, and real-time visualization
Type UHX65
Type UHX65A-x-04
Complex motion tasks, including multi-axis control and robotics, automation tasks and real-time visualization
Type UHX45 Demanding motion tasks such as synchronous axes with electronic gear unit or electronic cam
Type UHX25 Simple motion tasks such as positioning or speed mode
Find out more Find out more Find out more

Security options for MOVI-C® CONTROLLER type UHX and for MOVI-C® FIELD CONTROLLER type FHX

From MOVISUITE® version V2.40, IEC Editor version 3.5.18.20, and Controller FW version 8.01:
Several cybersecurity functions with corresponding documentation are available for the MOVI-C® CONTROLLER.

The following cybersecurity functions are supported:

  • Secure channel for certificate-based, secure communication between the IEC Editor and the controller
  • Device user management for defining and managing access to the controller, the files, and their functions
  • Secure web visualization for implementing encrypted, web-based HMIs (HTTPS)
  • Encrypted communication via OPC UA
  • Creation and management of certificates (self-signed certificates and digital certificates, issued by a certification authority)
  • Project encryption with password or with certificates

To ensure the delivered software is compatible with earlier versions, these functions are not activated when the controller is delivered. The relevant security options can be activated depending on the level of protection required for the system. The functions can also be activated and used later, after the first startup of the controller.

For a detailed description of these options, refer to the following documentation:

Title Document number Language
Security-Optionen für MOVI-C® CONTROLLER
ab Firmware V08.01 (MOVISUITE® V2.40)
31558100 German
Security Options for MOVI-C® CONTROLLER
Firmware V08.01 or later (MOVISUITE® V2.40)
31558119 English
Options de sécurité pour MOVI-C® CONTROLLER
à partir du firmware V08.01 (MOVISUITE® V2.40)
31965431 French

You will find more detailed information about encrypted communication via OPC UA in our dedicated OPC UA manual:

Title Document number Language
Softwaremodule
MOVIKIT® OPC-UA,
MOVIKIT® OPC-UA add-on SensorInterface
27775712 German
Software modules
MOVIKIT® OPC-UA,
MOVIKIT® OPC-UA add-on SensorInterface
27775720 English

Comments:

  • The documents specified above relate only to the functions described. They do not claim to guarantee complete protection for the controllers. The described functions are only some of the measures that are necessary to protect (harden) the controllers.
  • The technical and organizational measures that are necessary for protecting the MOVI-C® CONTROLLER depend on the application in question. System operators must define this as part of a TRA (threat and risk analysis).
  • The IT security of the product is only guaranteed when it is used in an environment that is secured by a multi-layered IT security system (defense-in-depth strategies).
  • Please also observe the information and measures in the sections of the controller manuals that are marked with a security symbol.

Overview (as an example) of encrypted communication connections that are, in principle, possible (marked in color):

Ready for use in your application:

Our controllers are perfect for sophisticated machinery. Here are a few examples. When combined with our MOVIKIT® software modules, implementing these machines couldn't be easier.

Cup-filling machine

The freely selectable software modules from our MOVI-C® modular automation system are ideal for modular fill and seal machine concepts.

The ideal choice: MOVI‑C® CONTROLLER type UHX65A

Find out more

Vertical FFS machine

Ideal for filling bulk materials. Bag size, pack weight, and product properties are decisive factors for the automation of machine functions and motions.

The ideal choice: MOVI‑C® CONTROLLER type UHX45A

Find out more

Toploader

In a toploader multipacker, the time and effort required to process a wide variety of product formats needs to be minimized.

The ideal choice: MOVI-C® CONTROLLER type UHX45A or type UHX65A

Find out more

Palletizer/depalletizer

Nowadays, the palletizing systems required for this equipment need to be increasingly versatile and highly automated. New robot technologies are enhancing or replacing traditional systems.

The ideal choice: MOVI‑C® CONTROLLER type UHX65A

Find out more

Based on the MOVI-C® modular automation system, a decentralized controller – the MOVI-C® FIELD CONTROLLER – has also been developed for decentralized drive technology. This solution features the same functions and interfaces as the MOVI-C® CONTROLLER, making it a consistent addition to the portfolio.

Find out more

Type FHX45

  • Motion controller for challenging motion tasks such as synchronous axes with electronic gear unit or electronic cam
  • Can be connected to all standard control systems
  • Simple and centralized data storage
  • PROFIsafe routing to the axis modules
  • Simple axis replacement function
  • Safety over EtherCAT® routing
  • Web visualization

Type FHX25

  • Motion controller for simple motion tasks such as positioning or speed mode
  • Can be connected to all standard control systems
  • Simple and centralized data storage
  • PROFIsafe routing to the axis modules
  • Simple axis replacement function
  • Safety over EtherCAT® routing
  • Web visualization

Type FHX45

  • Number of axes:
    • Interpolated: 8
    • Not interpolated: 8
  • CPU technology: DualCore ARM Cortex-A7, 1 GHz
  • Ethernet interfaces: 1
  • System bus: EtherCAT®/SBusPLUS master with integrated star distributor
  • PROFINET device, EtherNet/IPTM adapter, Modbus TCP
  • OPC UA: Server/client
  • Memory: 512 MB SD memory card

Type FHX25

  • Number of axes:
    • Interpolated: 2
    • Not interpolated: 8
  • CPU technology: DualCore ARM Cortex-A7, 1 GHz
  • Ethernet interface: 1
  • System bus: EtherCAT®/SBusPLUS master with integrated star distributor
  • PROFINET device, EtherNet/IPTM adapter, Modbus TCP
  • OPC UA: Server/client
  • Memory: 512 MB SD memory card
  • From simple to intelligent conveyor lines or for other multi-axis applications (in combination with drive technology in the DSI communication variant)
  • A large number of applications with pretested software modules are possible
  • FHX25A-N / FHX45A-N: PROFINET device
  • FHX25A-E / FHX45A-E: EtherNet/IPTM adapter, Modbus TCP
Example installation of the MOVI-C® FIELD CONTROLLER with a PAC hybrid cable.

The MOVI‑PLC® I/O system combines high performance levels and state-of-the-art functions with a sophisticated mechanical concept in one compact design. The wide-ranging portfolio of analog and digital MOVI-PLC® I/O modules with functional safety maximizes your flexibility.

Find out more

A module unit is made up of a terminal module and an electronics module. These are connected using a secure sliding and locking mechanism. The terminal module combines clamps, a fixture for the electronics module, and the backplane bus connector. This means only the electronics module is replaced during servicing, by simply pulling it out of the terminal module. The wiring and mounting on the 35 mm DIN profile rail remain as they are. The electronics modules can be supplied with voltage and/or divided into separate potential groups by using additional supply modules.

The stepped arrangement of terminals on the terminal module using proven spring-clamp technology with highly reliable contacting enables fast, clear, and safe wiring. The integrated status LEDs and the labeling strip on the front of the electronics modules ensure unique, channel-specific assignment and clear display of the channel status. The backplane bus concept with a speed of 48 Mbit/s also makes for very short response times.

Moreover, thanks to digital input and output modules with up to 16 channels, a high system density can be achieved.

Our I/O modules can be used whenever you are looking to integrate actuators, sensors, or other field units into your automation network.

Assignment to above image Application examples Designation Possible sensors and field units
1 Presence monitoring / reference initiators
(binary signals)
ODI..C
ODO..C
Optoelectronic sensors, ultrasound sensors, inductive/capacitive sensors, laser light sensors, print mark sensors, light columns, and fluid sensors
2 Height monitoring / distance measuring
(analog signals)
OAI..C
OAO..C
Optoelectronic distance measuring devices, ultrasound sensors, and inertial sensors
3 Evaluating encoder signals
(counter modules / SSI module)
OSM12C
OSM13C
OSM14C
Rotary encoders and encoders
4 Load cell / strain gauge OSM11C Rotary encoders and encoders
5 Serial interfaces ORS11C Laser light sensors, optoelectronic distance measuring devices, optical identification sensors, and RFID
6 Temperature measurement OAI45C Pt100, Pt1000, Ni100, and Ni1000 temperature sensors
7 Energy measurement OEM12C Three-phase grids
8 Hazardous point protection with hand and presence detection / functional safety OFI41C
OFO41C
Safety light grid, safety scanner, safety switch, safety locking device, and emergency stop

EtherCAT® and CANopen interface modules are available for data exchange when using this solution. The I/O modules are equipped with a power supply module and support up to 64 electronics modules on the backplane bus.

Is there one software that can handle every aspect of machine and plant automation? A program that can be used for planning, startup, operation, and diagnostics and also speeds things up and reduces costs for users while improving usability, even during the software engineering process? Yes there is – MOVISUITE® from SEW-EURODRIVE.

Find out more

MOVISUITE® at a glance:

Rapid engineering thanks to unique usability and optimized workflows

  • User-friendly operation with a modern look and feel, plus state-of-the-art GUI technology
  • Simple accessibility thanks to homogenized engineering interfaces
  • State-of-the-art interactive design makes it quick and easy for users to familiarize themselves with the software
  • Optimized workflows for professional and occasional users
  • Efficient data management
  • Integrated project management
  • Network scan and device display
  • Scope function
  • Electronic catalog for products from SEW‑EURODRIVE
  • Extensive context-sensitive help for users
  • Intuitive manual operation

MOVISUITE® standard

  • Engineering and programming of all components in the MOVI-C® modular automation system, including the MOVI-C® CONTROLLER
  • Startup, parameterization, diagnostics, and optimization of control cabinet technology and decentralized drive technology from the MOVI-C® modular automation system
  • Parameterization and diagnostics of the MOVIKIT® software modules for MOVI-C® CONTROLLERs, control cabinet inverters, and decentralized drive technology

The compact version – MOVISUITE® compact

  • Startup, parameterization, diagnostics, and optimization of control cabinet inverters and decentralized drive technology from the MOVI-C® modular automation system
  • Parameterization and diagnostics of the MOVIKIT® software modules for control cabinet inverters and decentralized drive technology
  • Fast installation!
  • Low hard disk space requirements

The MOVIRUN® software platform is designed to be a universal solution, meaning it runs on the entire controller portfolio, MOVI‑C® CONTROLLER (control cabinet technology) and MOVI‑C® FIELD CONTROLLER (decentralized field installations).

MOVIRUN® determines the type and version of the runtime system, i.e. how the commands are executed by the control technology and at what speed. The MOVIRUN® flexible version makes it possible to implement everything from simple to complex motion control functions, and facilitates the efficient application of these functions via graphical user interfaces.

Human-centered design is all about meeting the requirements that will ensure software is developed and designed around user needs, is geared towards people in general,and delivers the user experience of a state-of-the-art software package. These requirements are even described and laid down in a technical standard, specifically DIN ISO 9410-210. But what exactly are the stipulations behind this standard and its numerical code? Quite simply, they offer a definition that describes how to make software and user interfaces easier to use.

All development work should revolve around the person who will later have to work with the software. That's why most interdisciplinary teams of developers ideally like to begin by putting themselves in the shoes of users and considering questions such as: Who are the typical users? What do they want to achieve with the product? And what is the easiest way they can reach their objective?

After that, the initial prototypes are developed and subjected to thorough testing by potential users. This means any necessary optimizations can be quickly identified and put into practice. The goal throughout is to combine the highest possible level of user-friendliness and usability.

Thanks to the preconfigured MOVIKIT® software modules, any startup process can be carried out quickly and easily. Areas of application are just as varied as the motion and drive tasks that automation solutions require of drive technology – from speed control and positioning to controlling complex technology or machine modules. Users are guided intuitively through the user interface, the configuration process, and diagnostic functions. MOVIKIT® software modules are divided into different categories and are available for the various MOVIRUN® software platform versions.

MOVIKIT® offers ready-to-use software modules for everything from simple drive functions to complex motion control functions. Our goal is added value for you: Significantly reducing startup times by providing configurable automation and motion control functions.

Find out more

Parameterization instead of programming

MOVIKIT® software modules are easily started up via graphical configuration and diagnostics. Our range of standardized software modules includes everything from simple drive functions such as speed control and positioning through to complex motion sequences and motion control functions such as electronic cam and robotics. Nonetheless, if the application calls for it, MOVIKIT® software modules can, of course, also be freely programmed.

The MOVIKIT® software modules are perfectly coordinated with the MOVI-C® CONTROLLER control technology.

Using the MOVISUITE® engineering software, the appropriate MOVIKIT® software module is assigned directly to an axis or the controller and configured via graphical wizards and editors. As a result, you have access to all relevant parameters from motor startup to software settings in a single parameterization interface. MOVIKIT® is integrated into the IEC user program at the touch of a button, using automatic IEC code generation. As you will see, MOVIKIT® makes even this step quick and easy to complete. The software modules can be controlled from the IEC user program via a standardized, intuitive interface. Every MOVIKIT® software module offers both a conventional variable interface and an object-oriented interface for implementing cutting-edge software architectures.

MOVIRUN® is the software platform for our MOVI-C® modular automation system and the basis for using MOVIKIT® software modules. With these ready-made software modules, all motion tasks – from simple drive functions to sophisticated motion control functions – can be implemented quickly, easily, and conveniently.

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  • Automation with MOVI-C® and third-party components
  • Interpolated operating modes for sophisticated motion control applications
  • State-of-the-art programming system to IEC 61131-3
  • Ready-made MOVIKIT® software modules can be integrated into the user program.
  • Choice of either parameterizing or programming
  • Thanks to MOVIRUN®, the MOVI‑C® CONTROLLER and MOVI‑C® FIELD CONTROLLER options can be used both for high-performance motion control tasks and as higher-level controllers for machines and systems.
  • A consistent design enables rapid controller switchover.
  • Multi-core technology is supported from MOVISUITE® V2.10: In the case of MOVI-C® CONTROLLER and MOVI-C® FIELD CONTROLLER with several processor cores, MOVIRUN® provides one core for coordinating communication and at least one core dedicated entirely to motion control and machine control.

The "MultiMotion" category includes MOVIKIT® software modules for implementing universal motion control functions for interpolating axes. Defined interfaces enable you to activate and, for example, overlay motion profiles directly via the fieldbus or by means of a user program in the controller.

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Use of the following MOVIKIT® software modules is included in MOVIRUN® without further licenses:

  • MOVIKIT® MultiMotion – for synchronized movement functions
  • MOVIKIT® MultiMotion Auxiliary Velocity – auxiliary axis for simple rotational speed tasks
  • MOVIKIT® MultiMotion Auxiliary Positioning – auxiliary axis for simple positioning tasks
  • MOVIKIT® EncoderInterface – for energy supply solutions
  • MOVIKIT® EnergyRecovery – for converting system units into user units
  • MOVIKIT® Positioning – for positioning applications with fixed fieldbus interface
  • MOVIKIT® Velocity – for applications with speed specification with fixed fieldbus interface
  • MOVIKIT® PowerAndEnergySolutions DirectMode – programmable energy supply for inverters

The MOVILINK® DDI digital motor interface transmits performance, brake, and diagnostic data from the inverter to the motor. Launch the data revolution in your application, too – and let the drive do the digital lifting in your system. Whether it's a case of centralized or decentralized installation topology, a synchronous, asynchronous, or linear motor – you never again have to wonder which encoder goes with which interface. It will always match!

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  • Fully digital single-cable technology for synchronous, asynchronous, and linear motors and decentralized drive technology
  • Hybrid single-cable technology with uniform plug connector for power supply and data transfer
  • Even suitable for very long cables up to 200 m in length
  • Exceptionally robust, high-performance design with coaxial data line – enables extremely compact installations and a high degree of protection
  • Fully integrated digital motor encoder in various designs
  • The data line is linked to the application inverter using a series-standard coaxial connector
  • MOVILINK® DDI is integrated into all frequency inverters in the MOVI-C® modular automation system as standard
  • One channel: Quick startup thanks to the electronic nameplate and detailed operating status display at all times, indicating data such as motor power, motor temperature monitoring, brake supply, brake wear, encoder information, and other sensors

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MOVILINK® DDI is highly versatile

  • With MOVI-C® and MOVILINK® DDI, digital motor integration is easy – thanks to the fully digital MOVILINK® DDI interface, the drive becomes an active part of your data network.
  • Condition monitoring with DriveRadar® from SEW-EURODRIVE
  • Preparation for functional safety

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MOVILINK® DDI lets data flow

  • Storage and transmission of drive data via electronic nameplate
  • Automatic startup by identifying the drive on the inverter
  • Brake and diagnostic data (e.g. temperature sensor data)
  • Encoder data, non-safe (safe in preparation)

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Condition monitoring and DriveRadar® from SEW-EURODRIVE

The communication unit of the MOVILINK DDI® interface pools your drive data. MOVILINK® DDI makes it possible to collect sensor data both on and inside the motor, and put this data to use. If complex data analyses are required, evaluate the data provided by MOVILINK® DDI using an edge processing unit. Quick, secure, and – if necessary – accessible from anywhere.

You can also use the DriveRadar® SmartDataCollector to pool and collect drive train data, the IoT Suite for the cloud-based aggregation of your data, and the DriveRadar® IoT appif you require mobile access. We offer effective digitalization to save you time and money, thanks to our fast, automated support!

We have developed special keypads to make it easy to operate and control our inverters and the decentralized drive technology of the MOVI-C® modular automation system. Straightforward handling, simple operation, and switches with optimized haptics ensure excellent ease of use. The keypads are available for the following products: MOVITRAC® advanced standard inverters, MOVITRAC® basic simple inverters, MOVIDRIVE® technology application inverters, MOVIMOT® flexible, MOVIMOT® advanced, MOVIMOT® performance, and MOVIGEAR® performance.

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CBG01A keypad

  • Exclusively used on MOVITRAC® advanced standard inverters and MOVITRAC® basic simple inverters
  • For motor startup
  • For status and parameter display
  • For saving and copying a parameter set
  • 5 × 7-segment display
  • Membrane keypad
  • Cost-effective keypad for devices in the MOVITRAC® series, can be plugged in directly

CBG11A keypad

  • For motor startup
  • For status and parameter display
  • For saving and copying a parameter set
  • 1.5" monochrome display
  • English language display
  • Non-slip, rubber buttons

CBG21A keypad

  • For motor startup
  • For status and parameter display
  • For saving and copying a parameter set
  • 2.4" color display
  • Display language freely selectable: DE/EN/FR/ES/IT/PT/ZH/RU/HU/KO
  • Excellent non-slip surface thanks to rubber buttons

CBG22A keypad

  • Optimized for plant operators, with locked manual mode with key switch
  • 2.4" color display
  • Display language freely selectable: DE/EN/FR/ES/IT/PT/ZH/RU/HU/KO
  • Text output from the higher-level controller
  • Excellent non-slip surface thanks to rubber buttons

CDM11A diagnostic module

  • Is only required for MOVITRAC® advanced standard inverters and MOVITRAC® basic simple inverters
  • Inverter status shown via 2 × 7-segment display
  • Mechanical adaptation of CBG11A, CBG21A, and CBG22A keypads
  • For connecting the USM21A interface adapter

Visualization

It's important to keep track of sophisticated drive tasks involving a large number of axes. We are therefore now offering a three-part modular system that covers every conceivable requirement – from standard to customized visualization.

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Target visualization

  • Connection to an external monitor e.g. via the display port of the UHX65A

Web visualization

  • Web-based visualization using open standards such as HTML5
  • Distributed visualization on multiple end devices
  • CODESYS web server positioned locally on controller
  • Remote access using a standard browser
  • Based on HTML5 – also runs on all current smartphones and tablets
  • Scalable and adaptable – any device with a web browser can be used as the HMI client without the need for additional software.

Portfolio features

  • End-to-end hardware portfolio, ranging from mobile display units and keypads to monitors and web panels
  • Visualization editor added to the engineering tool used (IEC Editor) to create specific graphical interfaces (HMI)
  • MOVIKIT® Visualization makes it possible to create any number of complex user interfaces based on available visualization elements and can be depicted as a target or web visualization
  • In addition, the solution enables direct access to the controller variables. This eliminates the need to configure the data exchange.
  • Option to create straightforward diagnostics pages (e.g. mapping of application's parameter or status information)
  • Visualization displayed more than once on the system or via remote access

Visualization hardware

  • Can be used regardless of sector or application – for startup and in each phase of your production processes.
  • Static installation of display units, e.g. fixed onto the machine as an operator panel
  • Mobile operation, e.g. for robot applications

Visualization software

  • Can be used regardless of sector or application – for startup and in each phase of your production processes.
  • Creation of operating and display interfaces
  • Creation of diagnostics and service pages
  • Frameworks (templates) that offer users a simple way of monitoring SEW-EURODRIVE motors as part of a visualization (without actively saving data)
  • MOVIKIT® Visualization ParameterMonitor add-on:
  • as an addition in the customer UI
  • or for use as an SEW-EURODRIVE product-specific graphical interface or to develop a comprehensive human-machine interface (HMI)

The software modules in the MOVIKIT® Visualization category make it possible to create any number of complex user interfaces based on available and extendable visualization elements using the visualization editor integrated in the IEC Editor. In this way, MOVIKIT® Visualization significantly reduces development time. The generated visualization runs on the entire MOVI-C® control portfolio and on systems based on Windows 10. Frameworks (templates) enhance MOVIKIT® Visualization.

Functional safety plays a key role in boosting the productivity of machinery and systems. Safety technology ensures your staff and machinery can work safely. Our MOVISAFE® safety options with fully flexible installation help cut costs by making your applications more efficient and reducing the size of safety zones.

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Our aim is to meet all functional safety requirements relating to machinery and applications that need a relatively large number of safe I/Os. For this purpose, MOVI-PLC® I/O modules include two Safety over EtherCAT® I/O modules, each with four safe inputs and outputs. Simply incorporate these into your application solution with an "SCU" safety controller. The modules incorporate external, functionally safe field units into the machinery and equipment structure and process their signals. This results in maximum flexibility when it comes to the design and architecture of applications.

Modules

  • OCE12C bus coupler for EtherCAT®
  • OFI41C digital input module with functional safety
  • OFO41C digital output module with functional safety

Functions

  • SIL 3 to IEC 61508
  • PL e / cat. 4 to EN ISO 13849-1
  • Safety protocol: Safety over EtherCAT®

MOVIDRIVE® and MOVITRAC® are the inverters used in control cabinet technology. These basic units have integrated stop and standstill safety functions. If these functions are insufficient for the application's requirements, the scalable MOVISAFE® CS..A safety functions enhance the inverters' functional safety. They take the form of plug-in expansion cards that can be retrofitted at any time.

You can find further information about control cabinet technology here:

Use in complex systems such as extensive conveyor lines, corner transfer units, and storage/retrieval systems.

Use with the complex all-rounder to control motors in horizontal and vertical materials handling technology or in hoists.

In decentralized installations, too, SEW-EURODRIVE functional safety components offer total design flexibility – even in the case of challenging safety requirements relating to people and machinery. The safety function STO (Safe Torque Off, to IEC 61800-5-2) is integrated as standard up to PL e/SIL 3 in decentralized inverters and drive units.

You can find further information about decentralized drive technology here:

Product phase-out of our Generation B modular automation system

With our new MOVI-C® automation platform, you are already prepared today for the drive technology challenges of tomorrow. The previous version will gradually be replaced.

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