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Automating a horizontal FFS machine requires extensive drive and control functions. A key step in the horizontal packaging process is product separation. This ensures that products are separated and that the necessary gaps in the product stream are maintained, thereby guaranteeing error-free packaging. For such repetitive and nearly standardized functions in a typical horizontal FFS machine (HFFS machine), our MOVI-C® modular automation system offers ready-made software modules called MOVIKIT® with a corresponding portfolio of application-specific function blocks. This enables us to fully meet the requirements of a horizontal FFS machine. This is because MOVIKIT® enables the rapid implementation of both cyclic and continuously running machines.
The pre-programmed software modules require only simple parameterization. This allows the functions of individual machine modules to be operated particularly quickly and easily. Furthermore, the software modules included in the MOVIKIT® AutomationFramework can be expanded as needed for individual functions in the machine sequence program and in the integrated drive controller. This is because the IEC 61131-compliant Codesys environment also meets the needs of software developers. Using a predefined programming template, they can program their machines flexibly, just as they are accustomed to. This provides them with maximum degrees of freedom while simultaneously saving a significant amount of time.
Print mark detection for synchronizing film transport, rotary knives, or a moving cross-seal (also known as a “flying saw”), as well as real time process data acquisition via standardized interfaces for optimal production and quality control: These are just a few of the many core functions in automation technology from
Our modular and flexible function blocks enable quick adjustments and format changes, ensuring maximum efficiency and availability for your machines. With MOVIKIT®, you can also significantly reduce the effort required to develop your application software. This comprehensive portfolio provides you with a wide range of software modules for seal monitoring, print mark control, synchronous product timing, and OMAC-compliant line communication.
Product detection is particularly flexible thanks to our inverter from the MOVI-C® modular automation system and the program algorithm in our SmartBelt software module. Depending on the product type, feed speed, and grouping requirements, the number of synchronous belts can be flexibly adjusted and precisely controlled. Thanks to the predefined product detection functions, universal programming, and ease of adaptation, a wide variety of products can be controlled and fed with precise positioning.
Pre-built function blocks enable highly dynamic separation and precise phase synchronization with the machine’s reference axis.
Cam disc functions, automatic synchronization, and format-dependent motion profiles ensure precise open-loop control of fan chains and fan belts.
The MOVIKIT® Winder software module ensures constant web tension and uniform film transport, regardless of the roller diameter.
Integrated print mark corrections ensure the exact positioning of print images and precise synchronization with the sealing processes.
The correct temperature is absolutely critical for sealing quality. In addition, the material and machine speed have a direct influence on the rather complex closed-loop control system. Various analog input modules are available for temperature detection within a broad I/O portfolio. And from the function library included in the MOVIKIT® AutomationFramework software module, you can always select exactly the right controller module to control such processes with the highest precision.
All drives are controlled synchronously with the virtual reference axis. This ensures optimal film guidance, stable web tension, and high packaging quality.
The combination of motion control functions and intelligent temperature control enables high-precision sealing and cutting even at high cycle rates.
The decentralized MOVIGEAR® drive system transports finished packages in an energy-efficient manner. Integrated control systems automatically detect faulty products and divert them.
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Horizontal FFS machines are ideal for packaging individual items such as chocolate bars or cookies—not just in the food industry. With FFS machines, products are individually fed and packaged separately. Automation solutions from SEW-EURODRIVE enable fast, straightforward, and automatic format changes.
Various machine automation packages are available for horizontal FFS machines. With the basic packages 512, 514, 614, and 616, we offer the right package for a perfect start. Regardless of the required controller power rating, all package variants include the MOVIKIT® FormFillSeal bundle with a comprehensive, machine-specific function library.
Optimally tailored and offering plenty of room for custom programming and a high degree of freedom, the automation package provides the ideal introduction to the world of automation from SEW-EURODRIVE, featuring a comprehensive, machine-specific function library.
The license bundle for form, fill, and seal (FFS) machines consists of software licenses for the application-specific implementation of typical horizontal or vertical FFS machines. It includes the MOVIKIT® AutomationFramework programming template, web visualization, an OPC UA data server, cams, fieldbus master support, and other machine-specific functions (winding, cutting, and sealing).
Stable temperature control is crucial for the sealing quality of the bags. The material and the speed of the packaging machine have a direct influence on the closed-loop control process. With the software modules included in MOVIKIT® AutomationFramework, such control processes can be precisely controlled and monitored even in the presence of large disturbances. In combination with the MOVIKIT® MultiMotion Camming software module, the film print pattern can be perfectly synchronized with the sealing process. The software modules included in the StarterSET also support quick and easy automation of these processes.
| package | 512 | |
| Type | Horizontal Form, Fill, and Seal | |
| power rating | Standard,Recommended for 2 interpolating axes | |
| Open-loop control MOVI-C® CONTROLLER | | Type UHX25A with MOVIRUN® flexible, runtime on SD card, EtherCAT® master, and PROFINET |
| Visualization HMI WOP | | 7-inch HMI Web Operator Panel, capacitive touchscreen, web-based visualization |
| Software MOVIKIT® bundle | | FormFillSeal – License bundle for form, fill, and seal (FFS) machines, consisting of software licenses for the application-specific implementation of typical horizontal or vertical FFS machines. The main components of the MOVIKIT® bundle are licenses for the MOVIKIT® AutomationFramework programming template, web visualization, OPC UA data server, electronic cam functionality, support for fieldbus masters, and other machine-specific functions (winding, cutting, and sealing). |
| Standard inverters MOVITRAC® advanced | | MOVITRAC® advanced with 2 A nominal current, 0.55 kW motor power, 100-ohm braking resistance, 0.1 kW power rating |
| Servomotor CMP50S | | 1.3 Nm standstill torque, single-cable technology, and DDI encoder |
| Precision planetary gearhead PxG® | | single-stage with i = 10, incl. adapter and mounting |
| Motor cable MOVI-C® DDI | | 5 m, highly flexible hybrid cable, single-cable technology |
| Bus coupler MOVI-PLC® I/O | | EtherCAT® coupler including end terminal, preconfigured with:
|
| package | 514 | |
| Type | Horizontal Form, Fill, and Seal | |
| power rating | advanced, recommended for 5 interpolating axes | |
| Open-loop control MOVI-C® CONTROLLER | | Type UHX45A with MOVIRUN® flexible, runtime on SD card, EtherCAT® master, and PROFINET |
| Visualization HMI WOP | | 7-inch HMI Web Operator Panel, capacitive touchscreen, web-based visualization |
| Software MOVIKIT® bundle | | FormFillSeal – License bundle for form, fill, and seal (FFS) machines, consisting of software licenses for the application-specific implementation of typical horizontal or vertical FFS machines. The main components of the MOVIKIT® Bundle are licenses for the MOVIKIT® AutomationFramework programming template, web visualization, OPC UA data server, electronic cam functionality, support for fieldbus masters, and other machine-specific functions (winding, cutting, and sealing). |
| Standard inverters MOVITRAC® advanced | | MOVITRAC® advanced with 2 A nominal current, 0.55 kW motor power, 100-ohm braking resistance, 0.1 kW power rating |
| Servomotor CMP50S | | 1.3 Nm standstill torque, single-cable technology, and DDI encoder |
| Precision planetary gearhead PxG® | | single-stage with i = 10, incl. adapter and mounting |
| Motor cable MOVI-C® DDI | | 5 m, highly flexible hybrid cable, single-cable technology |
| Bus coupler MOVI-PLC® I/O | | EtherCAT® coupler incl. end terminal, preconfigured with:
|
| package | 614 | |
| Type | Horizontal Form, Fill, and Seal Horizontal Form, Fill, and Seal | |
| power rating | advanced, recommended for 6 interpolated axes | |
| Open-loop control MOVI-C® CONTROLLER | | Type UHX45A with MOVIRUN® flexible, runtime on SD card, EtherCAT® master, and PROFINET |
| Visualization HMI WOP | | 7-inch HMI Web Operator Panel, capacitive touchscreen, web-based visualization |
| Software MOVIKIT® bundle | | FormFillSeal – License bundle for form-fill and seal (FFS) machines, consisting of software licenses for the application-specific implementation of typical horizontal or vertical FFS machines. The main components of the MOVIKIT® Bundle are licenses for the MOVIKIT® AutomationFramework programming template, web visualization, OPC UA data server, cams, support for fieldbus masters, and other machine-specific functions (winding, cutting, and sealing) |
| Power supply module MOVIDRIVE® MDP | | MOVIDRIVE® modular, 10 kW with braking resistance and line filter |
| SMPS MOVIDRIVE® MDS | | 24 V DC with AC and DC supply, 0.54 kW rated power |
| Double-axis module MOVIDRIVE® MDD | | MOVIDRIVE® modular, double-axis module, closed-loop controller for 2 servo axes, each with 2 A nominal current |
| Servomotor CMP50S | | 1.3 Nm standstill torque, single-cable technology, and DDI encoder |
| Precision planetary gearhead PxG® | | single-stage with i = 10, incl. adapter and mounting |
| Motor cable MOVI-C® DDI | | 5 m, highly flexible hybrid cable, single-cable technology |
| Bus coupler MOVI-PLC® I/O | | EtherCAT® coupler incl. end terminal, preconfigured with:
|
| package | 616 | |
| Type | Horizontal Form, Fill, and Seal | |
| power rating | Progressive, recommended for 12 interpolated axes | |
| Open-loop control MOVI-C® CONTROLLER | | Type UHX65A (2-core CPU) with MOVIRUN® flexible, runtime on SD card, EtherCAT® master, and PROFINET |
| Visualization HMI WOP | | 7-inch HMI Web Operator Panel, capacitive touchscreen, web-based visualization |
| Software MOVIKIT® bundle | | FormFillSeal – License bundle for form, fill, and seal (FFS) machines, consisting of software licenses for the application-specific implementation of typical horizontal or vertical FFS machines. The main components of the MOVIKIT® bundle are licenses for the MOVIKIT® AutomationFramework programming template, web visualization, OPC UA data server, electronic cam functionality, support for fieldbus masters, and other machine-specific functions (winding, cutting, and sealing). |
| MOVIDRIVE® MDP | | MOVIDRIVE® modular, 10 kW with braking resistance and line filter |
| SMPS MOVIDRIVE® MDS | | 24 V DC with AC and DC supply, 0.54 kW rated power |
| Double-axis module MOVIDRIVE® MDD | | MOVIDRIVE® modular, double-axis module, closed-loop controller for 2 servo axes, each with 2 A nominal current |
| Servomotor CMP50S | | 1.3 Nm standstill torque, single-cable technology, and DDI encoder |
| Precision planetary gearhead PxG® | | single-stage with i = 10, incl. adapter and mounting |
| Motor cable MOVI-C® DDI | | 5 m, highly flexible hybrid cable, single-cable technology |
| Bus coupler MOVI-PLC® I/O | | EtherCAT® coupler incl. end terminal, preconfigured with:
|
Machine automation packages are cost-effective automation packages designed for both compact and high-performance applications.
We’d be happy to provide you with personalized, no-obligation advice tailored to your specific requirements.
It doesn’t get any faster than with MOVIKIT®. Thanks to our pre-programmed, application-specific software modules, you won’t have to wait any longer for your machine automation than you do for a new gearmotor. Software developers, too, can save significant time using our pre-built programming template in the freely programmable Codesys environment.Alexander Hack